The Dry Type Transformer Manufacturer!

 

Baoding Yuanchen Transformer Manufacturing Co., Ltd. It has strong technical strength and has formed a series of production and service capabilities from product development and research, manufacturing and processing to after-sales service. The main products include oil immersed power transformers of 35KV and below, dry-type transformers, mobile box type transformers, prepaid control high voltage metering boxes, high and low voltage switchgear, charging piles, and nearly a hundred specifications in six categories. The annual production reaches 5 million KVA.

 

 
 
Dry Type Substation Transformer

 

Why choose us

Our Certifications
Establish a quality assurance system strictly in accordance with the IS09001 model, covering the entire process from procurement to production and service, to ensure that the entire product process is under control. And obtained the IS09001-2015 quality system certification certificate from Hyde International Certification Co., Ltd. in October 2020.

 

Production Equipment
Core processing equipment, coil winding equipment, insulation treatment equipment, assembly and final assembly equipment, testing and quality inspection equipment.

 

Sale Service
Suppliers provide technical support to customers online, in addition to offering maintenance plans and repair services to ensure the normal operation of transformers.

 

Benefits of Dry Type Transformer

 

 

Energy Efficiency

Dry type transformers have lower losses and higher energy efficiency compared to oil-filled transformers. This translates into lower energy costs and reduced carbon footprint.

Low Maintenance

Dry type transformers require minimal maintenance, making them ideal for use in remote or hard-to-reach locations. They also eliminate the need for oil sampling and testing, which can save time and money.

Compact Design

Dry type transformers have a compact design, making them suitable for installation in locations where space is limited.

Noiselessness

Dry type transformers operate silently, making them ideal for use in noise-sensitive environments such as hospitals, schools, and residential areas.

High Insulation Strength

Dry type transformers have high insulation strength, which makes them less susceptible to insulation failures and electrical breakdowns.

Corrosion Resistance

Dry type transformers are resistant to corrosion, making them ideal for use in harsh environments or locations with high levels of humidity.

Environmentally-Friendly

Dry type transformers do not contain oil or any other harmful substances, making them environmentally friendly and easy to dispose of at the end of their lifespan.

Versatility

Dry type transformers are highly versatile, making them ideal for a range of applications in different industries and settings, including commercial, industrial, and residential applications.

 

 

Common types of dry transformers

Cast Coil resin transformer (CRT): The transformer windings are covered with epoxy resin and vacuumed. The machine structure meets the requirements for use in high humidity environments.

 

Vacuum pressure impregnation transformer (VPI): The coil is tied in a vacuum protective box and uses polyester resin for winding insulation.

 

Vacuum Pressure Encapsulated (VPE) Transformer: High-grade dry transformer with coils placed in a vacuum box and using VPE silicon as winding insulation.

 

Open Loud Transformer: The dry transformer is manufactured by heating the coil and dipping it into a high temperature varnish.

Dry Type Step Up Transformer

 

Applications of Dry Type Transformers

 

Chemical, oil, and gas industry

Dry-type transformers are used to supply power to various equipment and processes that involve flammable or explosive substances, such as refineries, petrochemical plants, pipelines, offshore platforms, etc.

01

Environmentally sensitive areas

Dry-type transformers are used to protect the environment from oil spills or leaks that can contaminate water sources, soil, or wildlife habitats, such as water protection areas, forests, wetlands, etc.

02

Fire-risk areas

Dry-type transformers are used to prevent fire hazards or minimize fire damage in areas that are prone to fire outbreaks or have strict fire regulations, such as indoor substations, underground substations, hospitals, schools, hotels, shopping malls, etc.

03

Renewable generation

Dry-type transformers are used to connect renewable energy sources to the grid or to the load, such as wind turbines, solar panels, hydroelectric plants, etc.

04

Other applications

Dry-type transformers are also used in other applications that require high performance, low maintenance, or special features, such as traction systems, marine systems, mining systems, data centers, etc.

05

 

 
Key Design Factors For Dry Type Transformers
 
01/

Insulation Type: Determines temperature rating, dielectric strength, and mechanical durability. F and H-class insulation materials (e.g., epoxy resin, polyester) are commonly used, withstanding up to 155°C and 180°C, respectively.

02/

Winding Material: Copper and aluminum are the primary choices. Copper offers better conductivity and mechanical strength but is heavier and costlier, while aluminum is lighter and more economical but requires a larger cross-section for the same current rating.

03/

Core Material: Affects magnetic properties and losses. Silicon steel, cold-rolled grain-oriented steel (CRGO), and amorphous metal reduce hysteresis and eddy current losses, improving efficiency.

04/

Voltage Regulation: A transformer should maintain a stable output voltage under varying loads. Low impedance and leakage reactance (ideally within 2%) ensure minimal voltage drops.

05/

Lifespan Considerations: Heat, moisture, and contamination impact longevity. The insulation class should withstand high temperatures and harsh conditions without degradation.

06/

Loss Minimization: Core and winding losses (no-load and load losses) must be optimized. Proper material selection and design adjustments improve efficiency and reduce excess heating.

07/

Overload Handling: Overloading leads to overheating and insulation damage. Dry-type transformers should include fan cooling or air-conditioning for heat dissipation and thermal protection.

08/

K-Factor Rating: Measures the transformer's ability to handle harmonic-rich loads. Higher K-factor designs prevent overheating and ensure long-term reliability in environments with non-sinusoidal currents (e.g., electronic equipment and industrial loads).

 

 

FAQ

 

 

Q: How do you maintain a dry type transformer?

A: Look for adequate ventilation around the transformer. Remove anything in the area that impedes airflow. Look for dust or dirt accumulation on the surfaces of the transformer. You will need to clean these off after de-energizing the unit.

Q: How to identify a dry type transformer?

A: Dry type power transformers come with a larger footprint, compared to their liquid counterparts. However, with an air-cooled device, you will need a larger electrical clearance for easy air circulation. Also, dry type transformer sizes and ratings are limited, making them suitable for small-medium voltage needs.

Q: Can dry type transformers be used outside?

A: Dry type transformers can be installed indoor and outdoor but should dry type transformers be installed indoor or outdoor depends on a number of factors including the application, dry type transformer specification like the size, the power capacity, space, ventilation, fire safety, and security requirements.

Q: What is the efficiency of a dry type transformer?

A: The energy efficiency of dry-type transformers is available in 35% nominal load and 50% nominal load. The efficiency of a transformer at 35% nominal load is typically 99.5%. The efficiency of a transformer at 50% nominal load is typically 99%.

Q: What is the spacing for a dry type transformer?

A: Dry-type transformers with a rating of 112.5 kVA or less must maintain a minimum distance of 300 mm (12 inches) from combustible materials unless protected by a fire-resistant barrier. For transformers exceeding this rating, they must be housed in a fire-resistant room with at least a one-hour fire rating.

Q: What is the overload capacity of a dry type transformer?

A: According to ANSI standards, these transformers can sustain 200% of their nameplate load for a duration of one-half hour, 150% load for one hour, and 125% load for four hours, as long as a constant 50% load precedes and follows the overload.

Q: What is the fire rating of a dry type transformer?

A: Rooms housing dry-type transformers rated over 112.5 kVA require a 1-hour fire rating unless the transformer is completely enclosed, except for ventilating openings, and the transformer is equipped with Class 155 or higher insulation system. NFPA 70-2023 (National Electrical Code) section 450.21(B) and Exception No. 2.

Q: What is the heat loss of a dry type transformer?

A: A dry type transformer typically loses about 1% of its capacity for each 1°C increase in ambient temperature above 30°C5,6,. Transformer efficiency declines slightly with increasing temperature even at a fixed load, because the higher temperature increases resistance of the copper coils.

Q: What class of insulation is used in dry type transformers?

A: Common insulation materials for dry-type transformers include epoxy resin and Nomex paper, which correspond to Class F and Class H insulation, respectively. Temperature rise and performance: The temperature rise limit and maximum allowable temperature of dry-type transformers are determined by the insulation grade.

Q: What is the winding temperature of a dry type transformer?

A: Usually, when the Dry type transformer uses F and H class insulation materials, the allowable temperature rise of F class is 100K and the maximum allowable temperature is 155 ° C, and the allowable temperature rise of H class is 125K and the maximum allowable temperature is 180 ° C.

As one of the most professional dry type transformer manufacturers and suppliers in China, we're featured by quality products and good price. Please rest assured to buy cheap dry type transformer for sale here from our factory.

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